Plants run on decisions, not dashboards.
We build the production, maintenance, and quality systems that turn floor signal into nightly decisions.
Built on what you already run: SCADA, PLC, MES, and ERP. We integrate with your control layer, we don't replace it.
Plants are running on yesterday's signal
Most plants operate against demand baselines refreshed weekly, schedules rebuilt by spreadsheet, and supplier qualifications stored in someone's inbox. The signal arrives. The decision waits.
Weekly cycles, daily volatility
Demand moves faster than the planning cycle. By Wednesday, Monday's forecast is already wrong, and Friday's schedule is built on it.
Three systems, three answers
The MES, the ERP, and the operator's spreadsheet show three different inventory positions. The decision usually trusts the spreadsheet.
Reactive maintenance, expensive downtime
Maintenance is scheduled on calendar time, not on machine state. Failures arrive between visits. So does the cost.
Supplier intelligence stored in people
What you know about a supplier lives in the head of the buyer who manages them. When they leave, the knowledge leaves.
Regulatory exposure now has a deadline
The Cyber Resilience Act is enforced. Every connected control system, PLC, and industrial IoT device you ship or operate now carries a cybersecurity compliance clock. Most plants don't have an inventory of what's actually exposed, let alone a plan to close the gap.
Quality data arrives after the defect ships
Inspection results sit in a report, not in the line. By the time a non-conformance is traced back to its lot and station, the next batch is already built the same way.
A plant that decides at the speed of the signal
We rebuild the demand-sensing layer, the scheduling cadence, and the supplier intelligence surface so the plant moves as fast as the market it serves. The deliverable is a system, not a report.
Nightly re-baselining
Schedules rebuild against fresh order, distributor, weather, and macro signals every night. Mondays start from today, not last week.
One reconciled position
A single ontology over MES, ERP, and shop-floor inputs. One inventory number. One demand number. One owner.
Condition-based maintenance, not calendar-based guessing
We fuse vibration data, current signature analysis, and thermal readings with your existing SCADA tags. Anomaly detection and remaining-useful-life models flag degradation before it becomes downtime, and the alert reaches the floor with enough context to act on, not just a red light.
Supplier intelligence in the system
Lead times, quality scores, and qualification history live in a queryable surface. The knowledge survives staff turnover.
Built for the realities of the plant floor
Our systems live where the work happens — demand sensing, scheduling, and supplier intelligence wired into the operations that actually move product.
Build for manufacturing with the modular components
A central production system, surrounded by the capabilities and primitives that make it run. Explore each component.
How we work with you
We bring the manufacturing SME.
Our expert learns your floor, finds the gap. Our ML and engineering team builds against it.
You bring the manufacturing SME.
Your expert defines the gap. Our ML and engineering team builds against it.
The build team is always ours. The floor expertise can be either.
What we build with manufacturers
Re-baseline demand nightly.
Demand-sensing layers that fuse orders, distributor sell-through, weather, and macro signals. Plant schedules rebuild every night against the morning's reality.
Reconcile the position.
Unified inventory and demand ontology across MES, ERP, and shop-floor inputs. One inventory number across the operating room.
Move maintenance to condition.
Condition-based maintenance against machine telemetry. Downtime moves from surprise to plan.
Codify supplier intelligence.
Lead times, quality history, and qualification status in a queryable surface. Knowledge survives staff change.
Quality at the seam.
Detection systems trained on the actual defect distribution. Operators get the alert with the context to act.
Plant-to-plant transfer.
Patterns learned in one plant deployable in the next. Build once, ship across the network.
Wire in traceability and FMEA.
Lot and batch genealogy tracked from raw material to shipped unit. FMEA-driven models trained on your actual defect history connect a non-conformance back to the line, the station, and the supplier lot that caused it. Built for the audit, not just the dashboard.
Bridge PLC, SCADA, and OT/IT.
We connect ladder logic, DCS, and SCADA historians into a common data layer without touching your control system's certification or safety envelope. The floor keeps running exactly as it does today — the data just stops living in silos.
Building the future of plant operations
A demand-sensing layer across six facilities, rebuilding schedules nightly. Delivered as a working system in a 20-week build.
Read the engagementPatterns learned in one plant deployed across four, onboarded to a shared decision substrate inside a single quarter.
Read the engagementMaintenance moved from calendar time to machine state. Unplanned downtime fell 22% over the first six months.
Read the engagementDive deeper into manufacturing on Grids and Guides
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